Or behind living thing in the office, this atsg transmission repair manual 02e is in addition to recommended to admission in your. Description years qty part no twin clutch 6 speed fwd electronic control kits kit. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250. For more information on the direct shift gearbox dsg r. Page 19 5 speed manual gearbox self study programme whilst the direct shift gearbox is on a par with vehicles with manual gearbox in terms of uel consumption, the doubleclutch gearbox has succeeded in reducing fuel consumption. The new jettaelectrical system design and function. For more information regarding the dsg r, refer to the self study program, the 02e direct shift gearbox design and function course number 851403. Common faults in the 6speed dsg automatic transmission. However, the markets in japan and the united states use primarily automatic transmissions. However, rudolf franke did not have this in mind when, in 1940, he applied for a patent on his four speed twinclutch gearbox. Direkt, commonly abbreviated to dsg, is an electronically. Going to be using a custom mocal inline thermostat along with an oil cooler and this.
The s tronic 02e twin clutch gearbox is also known as the direct shift gearbox dsg 02e. This book provides introductory information regarding the introduction of. The 02e direct shift gearbox design and function pages 1. Com vw mk5 mkv new jetta new model introduction ssp 873403 selfstudy program course number 891403. Both of these transmissions have benefits and drawbacks. Both multiplate clutches are of the wet type and work in dsg oil. Dsg direct shift gearbox transmissions are quite possibly the most popular type of dual clutch transmission on the road today.
Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. All trademarks and s on this website are property of. Directshift gearbox part 1 v olkswagens directshift gearbox dsg 02e see figure 1 is used in the united states in some 2004topresent new beetle, new jetta and golf gti models. There is also a multimedia cd available on the direct shift gearbox. Went to stuart florida vw and a german gentleman named helmutt gave it a clean bill of health so lesson learned do not clear the codes even though i printed and saved to file they may only use 5051 to. The dsg dualclutch gearbox environmental commendation background report.
The first actual dualclutch transmissions derived from porsche inhouse. Training vag selfstudy booklet 308 02e direct shift gearbox discussion in books automotive started by hexadecimal, dec 28, 2014. You can have with you anytime, pdf file have a small size. Allocated to each transmission unit is a multiplate clutch. Directshift gearbox 02e eng free download as pdf file. Replace direct shift gearbox dsg mechatronic j743 6 spd. Vw 6speed dual clutch transmission 02e repair manual edition 09. Part number dsg 02e direct shift gearbox torque maximal 258 lbsft 350 nm engine dependent clutch two wet multidisc clutches gear ranges six forward gears, one reverse gear all synchronized operating mode automatic and tiptronic mode fluid volume 1. Net a look at the dual clutch gearbox search the dsg, or dual clutch gearbox, is a manual transmission using a mechatronic system to shift.
Direct shift gearbox 02e eng free download as pdf file. Dsg 02e pdf pdf ebook market dsg 02e pdf downloads at download free pdf files,ebooks and documents ssp308 direct shift gearbox 02e volkspage. Self study program 851403 the 02e direct shift gearbox. Adapt warning buzzer volume vw europe 20062011 eos 26 electronic roof operation j256 x x x x x vw europe 20062011 eos 42 door electronics, driver side j386 x x x x x. Volkswagen self study programs are designed to help the volkswagen dealership technician prepare for intensive factory training classes. As far as cars are concerned, there is only one unique repair manual for every single one. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. Volkswagen 02e direct shift gearbox bentley publishers. This selfstudy programme shows the design and function of new developments. Self study program 308 direct shift gearbox 02e dsg02e. Here you can see how to get a proper advanced id of the dsg6 mechatronic unit. Self study program 851403 the 02e direct shift gearbox pdf free online. View and download volkswagen passat 2006 service training online.
Drive in tiptronic mode from stand still up to 6th gear. Forced downshift selfadaptation vw europe 20062011 eos 10 parking aid ii j446 x x x x x 1. All efforts at automating clutch and gear shift operations were initially geared towards simplifying the gearshifting in stepup gearboxes for the bene. Directshift gearbox 02e eng transmission mechanics. In this way it is a lot more akin to a manual gearbox than a traditional automatic with a torque converter. In place of a dry clutch, two wet clutches are used.
Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, and with full automatic, or semimanual control. Service workshop manual audi tt 1999 direct shift gearbox 02e, four wheel drive edition 12. Dsg advanced id, dsg6 dq250 vcds advanced id youtube. Designed by borgwarner and licensed to the volkswagen group, you will only find these gearboxes in vag vehicles, such as volkswagens and audis. The current transmission market in europe is primarily manual transmissions. Dsg stands for direct shift gearbox, and it incorporates the best of both worlds into its design. The 02e direct shift gearbox design and function pages 51. This unit uses two clutch packs, called the k1 and k2, to drive two. The electromechanical powerassisted steering ssp 873403.
The engine speed window for all gears is 1200 3500 rpm for clutch calibration. I recently picked up a brand new 02e from a vw golf r20 same as audi s3 audi tts and have been looking for information on how to perform a dsg swap into an older chassis mkiv and older where dsg was not an option from the factory. The mechatronics control module j743 controls clutch operation and gear selection. From interactive menus, the subjects selector lever gearbox construction oil lubrication circuit. Directshift gearbox 02e eng transmission mechanics vehicles. The gearbox can predictively decide which gear you are likely to go to next and get it ready, so that when you decide to shift it can almost seamlessly switch from one gear to the next with minimal delay 8ms is quoted by vw iirc. J743 direct shift gearbox dsgj104 abs control module with edl mechatronicsj248 diesel direct fuel injection dfi engine control modulej285 control module with indicator unit in the instrument panel insertj519 vehicle electrical system control. Vw dsg direct shift gear transmission and audi tiptronic is a term used by vw and audi and only refers to a nonmanual transmission vws direct shift gearbox dsg is a 6 speed service requirements of the dualclutch transmission wikipedia, the free 121 hp engine, this new 7speed dsg uses roughly 6% when compared directly with a manual. Dsg direct shift gearbox owners data base tdiclub forums. In simple terms, a dsg automates two separate manual gearboxes and. Dsg transmission mechatronic j743, removing and installing, transmission removed. While doing that make sure to drive in gears 3 or 5 for approx. The direct shift gearbox also offers the option of tiptronic. One of the biggest problems with the 02e is the oil cooler causing this the dsg oil to overheat usually past 120c.
Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. Self study program 851403 the 02e direct shift gearbox pdf free onlinethe current transmission market in europe is primarily manual transmissions. This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. Volkswagen passat 2006 service training pdf download. Training vag selfstudy booklet 308 02e direct shift. The s tronic 02e twinclutch gearbox is also known as the direct shift gearbox dsg 02e. Self study program 309 6speed automatic gearbox 09g09k09m. In both cases, fuel consumption is at a par with economical vehicles fitted with manual gearboxes. The directshifting automatic gearbox has been designed to fulfil the. Given that audi uses the name tronic for its automatic gearboxes tiptronic, multitronic, the twinclutch gearbox 02e has been named s tronic in keeping with the audi nomenclature system. Direct shift automatic transmission 02e front wheel drive repair group 34. Vw 6speed dual clutch transmission 02e repair manual edition.
All trademarks and s on this website are property of their respective owners. Even you dont want to read, you can directly near the baby book soft file and admission it later. What links here related changes upload file special pages permanent. Both of hese transmissions have benefits and drawbacks. Searching the web has been proven to be quite the challenge so i am going to use vwvortex as my hub for information gathering. This information is necessary to determine the proper software that needs to be flashed on a. You can then easily acquire the tape everywhere, because it is in your gadget. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. Self study program 307 the touran electrical system. Designation dsg 02e direct shift gearbox weight approx. Volkswagen 02e direct shift gearbox design and function.
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